Nuclear Material Handling Systems

Leading Nuclear Technology Provider 2023-2024
CSA N285.0 Precision Engineering FEA

Technical Challenge

Designed radiation-shielded handling systems for radioactive materials requiring:

  • ±0.005" machining tolerances on critical interfaces
  • Remote maintenance capability in high-radiation zones
  • Seismic qualification to IEEE 344 standards

Design Solution

Modular Architecture

Component-based design enabling remote replacement of wear parts

Double Containment

Redundant shielding layers ensuring >98% radiation attenuation

Moving-Bed Heat Exchangers

Thermal Engineering Solutions Provider 2024-Present
ASME Section VIII Bulk Material Handling Thermal Analysis

Technical Challenge

Designed heat exchange systems for bulk material processing requiring:

  • ASME Section VIII and CSA B51 compliance
  • Continuous operation with minimal maintenance
  • 15% improvement in heat transfer efficiency

Engineering Solutions

Material Selection

Specialized alloys for high-temperature corrosion resistance

Flow Optimization

Computational fluid dynamics (CFD) to enhance thermal transfer

Magnetic Levitation Bearing Systems

SKF Group 2019-2022
30,000 RPM FEA Mechatronics

Technical Challenge

Designed active magnetic bearing systems for high-speed industrial applications requiring:

  • Precision control at rotational speeds up to 30,000 RPM
  • Micron-level positional accuracy (±5μm)
  • Redundant safety systems for fail-safe operation
  • 20% reduction in power consumption

Engineering Solutions

Magnetic Circuit Design

Optimized flux paths using ANSYS Maxwell, reducing eddy currents by 40%

Backup Bearing System

Developed fail-safe ceramic rolling element bearings with 10x lifespan

Forecourt Automation Systems

Fuel Technology Provider 2017-2019
ATEX Zone 1 IP67 Lean Design

Technical Challenge

Developed explosion-proof fuel monitoring systems with:

  • ATEX Zone 1 hazardous area certification
  • IP67 environmental protection rating
  • 15% cost reduction target
  • Compliance with CSA C22.2 standards

Engineering Solutions

Housing Design

316L stainless steel with welded seams and double O-ring seals achieving IP68 rating

Sensor Array

Optimized placement using CFD vapor dispersion analysis reducing false alarms by 40%

Vehicle Component Systems

Automotive Manufacturer 2012-2017
Tolerance Analysis DFM Production Optimization

Technical Challenge

Designed and optimized automotive components with:

  • 20% reduction in production time target
  • 15% improvement in assembly accuracy
  • Material cost reduction while maintaining strength
  • ISO/TS 16949 compliance requirements

Design Solutions

Tolerance Optimization

Reduced assembly errors by 15% through precise stack-up analysis

Modular Design

Standardized interfaces reduced part variations by 30%

Smart Wellhead Systems

Oilfield Services Provider 2022-2023
ASME B31.3 High Pressure IoT Integration

Technical Challenge

Developed next-generation wellhead systems with:

  • 15,000 psi working pressure rating
  • Integrated IoT monitoring capabilities
  • 25% improvement in reliability target
  • Compliance with ASME B31.3 and API 6A

Innovative Solutions

Material Selection

Specialized alloys for H₂S service with 30% better corrosion resistance

Modular Design

Field-configurable components reduced inventory by 40%