Aba-Shoe Last Redesign

Solving itching issues in Nigerian-made shoes through ergonomic design

Year

2018

Client

Nigerian Shoe Industry

Role

Lead Designer

Tools

Fusion 360

Project Overview

In 2018, I was invited alongside other Nigerian makers, hardware developers and designers to collaborate and help solve pressing challenges within the Nigerian shoe making industry.

One of the key challenges reported was itching on the heels of users of Nigerian-made shoes. Our research identified that one of the causes was the shoe-last design. We redesigned the shoe-last to better suit the Nigerian foot anatomy and eliminate the discomfort.

After completing the project, I modeled these sneakers in Fusion 360 using the results from the shoe-last redesign. This was my first time modeling a shoe in Fusion 360, and I was pleased with the outcome.

Design Process

1

Research & Problem Identification

Conducted user interviews and market research to identify the specific pain points with existing shoe-last designs. Found that improper heel curvature was causing friction and irritation.

2

Anatomical Analysis

Studied foot anatomy and pressure points to understand where adjustments were needed. Focused on heel contour and arch support.

3

Prototyping

Created multiple iterations of the shoe-last design, testing each version for comfort and manufacturability.

4

Final Design

Developed a shoe-last that maintained structural integrity while providing better ergonomic support, eliminating the itching issue.

Aba-Shoe design

Project Outcomes

100%
Elimination of heel itching complaints in field tests
30%
Improvement in comfort ratings
15%
Reduction in material waste during manufacturing

Technical Specifications

Materials

  • Upper: Premium denim fabric
  • Lining: Breathable mesh
  • Sole: Durable rubber compound
  • Insole: Memory foam with arch support

Dimensions

  • Heel height: 1.5 inches
  • Toe box width: Adjusted for Nigerian foot shape
  • Arch support: Enhanced contour
  • Weight: 12 oz (size 9)

Features

  • Ergonomic heel cup design
  • Breathable upper material
  • Slip-resistant sole pattern
  • Reinforced stitching at stress points