Finite Element Analysis (FEA) project in SolidWorks that reduced manufacturing costs by 40%
The FlowMaster Gate-Valve is a personal project developed by me in 2010 to test my Finite Element Analysis (FEA) capability in SolidWorks. It was done after I successfully designed the very batch of oil accessories for FlowMasters Ltd in Port Harcourt, Nigeria for one of its clients.
The project was supervised by me from ideation through design to deployment. At that time, majority of the testing done on the part was manual which added additional cost to the overall project. Hence, I decided to explore how accurate software-generated tests could conform with laboratory tests of the same product.
This simple trial cut down the manufacturing cost at FlowMasters Ltd by 40% and increased the delivery speed by 60%.
The valve was designed with several key components including the body, bonnet, gate, stem, and packing. Each component was analyzed for stress distribution under various pressure conditions using SolidWorks Simulation.
Perspective, with an autographic head, front and side views of the valve. I chose these views to enable me give detail of what the orifice (inner body) of the valve looks like.
Analysis of the valve under low pressure conditions to verify structural integrity.
Detailed exploded view showing all components and their assembly relationships.
Specialized design of the valve bonnet to ensure proper sealing and pressure containment.
Analysis of fluid flow characteristics through the valve at various opening positions.
Detailed drawing of valve components
Cross-sectional isometric view
Valve body design
Valve packing design
Cross-section showing valve packing
Flow pressure isoline presentation