Nuclear Material Handling System
CSA N285.0 compliant system with 95% on-time delivery rate
Project Overview
Designed and documented a nuclear material handling system for safe transportation of radioactive components within a nuclear facility. The system required strict compliance with CSA N285.0 standards for nuclear components and ASME B31.3 for process piping.
Key Challenges
- Precision alignment requirements for radioactive material transfer
- Seismic qualification for safety-critical components
- Material selection for radiation environments
- Documentation for nuclear quality assurance
Design Process
Requirements Analysis
Collaborated with nuclear engineers to define functional requirements, safety factors, and regulatory constraints. Developed design basis memorandum documenting all requirements.
Concept Development
Created multiple concept models in SolidWorks evaluating different material handling approaches. Conducted preliminary FEA on critical components.
Detailed Design
Developed complete 3D model with proper GD&T per ANSI Y14.5. Created fabrication drawings with nuclear-grade quality requirements.
Design Review & Validation
Conducted formal design reviews with engineering and quality teams. Performed tolerance stack-up analysis for critical interfaces.
Results & Impact
Technical Specifications
Materials
- Stainless Steel 316L for radiation resistance
- High-density polyethylene for shielding components
Key Components
- Remote handling mechanisms
- Radiation shielding doors
- Precision alignment guides
Design Features
- Fail-safe interlocks
- Seismic restraints
- Contamination control surfaces
Design Visualizations
System Overview
Shielding Door Mechanism
Alignment Guide Detail